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Product 4250
Micanite II Reconstituted Mica Paper
Mica splittings and reconstituted mica paper products both provide
suitable insulation for low and high voltage electrical equipment,
but each is recognized as having some disadvantages.
Therefore, a new type of micaceous insulation has been developed
utilizing a unique product processing technique to produce a
product with the:
- uniformity and electrical properties of reconstituted mica
paper
in combination with the:
- high corona resistance and physical properties of mica
splitting products.
This new material, embodying the advantages of both reconstituted
mica paper and mica splittings, is call Micanite II electrical
grade reconstituted mica paper. It is manufactured from Muscovite
mica flakes, which are much larger than the flakes found in typical
reconstituted mica papers (Samica, etc.).
Chart
No. 1 illustrates this particle size comparison.
DESCRIPTION:
Advantages of Micanite II mica paper over mica splittings:
| 1. |
Excellent
caliper uniformity mica splitting products have a wide
variation in thicknesses which increases as the caliper
decreases. |
| 2. |
Few internal
voids the resin has a shorter path to following during
impregnation. |
| 3. |
Better
conformability there is a less tendency to fracture when
formed around sharp bends. |
Advantages of Micanite II mica paper over ordinary mica
paper:
| 1. |
Mica content
larger percentage of mica in vacuum pressure impregnated
wrapped bars. Reconstituted mica paper accepts or absorbs
a much higher percentage of the impregnating resin. |
| 2. |
Higher
tensile strength the high cohesive forces of the large
flake material enables this product to provide a higher
tensile strength than when smaller platelets are employed. |
| 3. |
Cut though
an important physical property for high voltage electrical
insulation is cut-through resistance. The graph shown below
depicts the cut-through for mica splittings, large flake
"Micanite II" and reconstituted mica paper.
Micanite II large flake micaceous insulation more closely
approximates the cut-through resistance of mica splittings
and is clearly much better than ordinary reconstituted
mica paper. |
| 4. |
Dielectric
strength before, as well as after resin impregnation,
the dielectric strength of Micanite II is higher than the
other micaceous materials tested. |
Physical Properties of Micanite 4250 Mica paper
| Thickness |
Base
Weight |
Penetration |
Tensile |
| Mils |
MM |
GM/Sq.
Ft. |
GM/x2 |
Time |
Strength |
| Min. |
Max. |
Min. |
Max. |
Min. |
Max. |
Min. |
Max. |
Sec. |
LB./IN. |
KG/CM |
| 2.90 |
3.80 |
0.074 |
0.096 |
12.1 |
14.1 |
130 |
152 |
Max.
30 |
5 |
.89 |
| 4.40 |
6.20 |
0.112 |
0.157 |
19.0 |
24.0 |
204 |
256 |
Max.
40 |
5 |
.89 |
| 5.0 |
7.0 |
0.127 |
0.178 |
22.3 |
24.6 |
214 |
265 |
Max.
40 |
5 |
.89 |
|
NOTE:
The values shown above are averages based on several determinations
and should not be used for specification purposes.
| 1. |
Thickness
measured in accordance with ASTM D 202 Par. 20 method D
using motorized gauge. |
| 2. |
Electrical
strength measured in accordance with ASTM D140 1/4"
electrodes, short time. |
| 3. |
Average
base weight determined by method outlined in ASTM D 1677
except specimens dried in 105°C oven one hour before
weighing and measured within three minutes from removal. |
| 4. |
Penetration
time determined by method outlined in ASTM D 202 except
mica contacted on coarse side with a solution composed of
40 parts toluene and 60 parts cold pressed castor oil adjusted
to a specific gravity of 0.917 ± .001 at 77 F (25°C).
Samples preconditioned one hour at 220° F (105°
C) before testing. 3 mils and 4 mils Samica 4200 paper are
only available in a soft (S), and a hard (H) penetration
range. |
| 5. |
Tensile
strength determined in accordance with ASTM D 1677 except
3" span and 0.20 in./min. travel. |
| 6. |
Moisture
content of all thicknesses measured per ASTM D 202 immediately
after removal from protective polyethylene bag, is less
than 1.0% by weight. |
Roll Specifications:
| 1. |
Paper free
of breaks and splices |
| 2. |
Weight
65-lbs. minimum, 90-lbs. nominal, and 110-lbs. maximum. |
| 3. |
Available
in 38" and 40" widths. |
| 4. |
Cores marked
with roll number only. |
| 5. |
All cores
431/4" long. |
| 6. |
Product
supplied on 8" diameter cores. |
| 7. |
Maximum
telescoping 3/8" over paper width. |
| 8. |
Carton
label contains product identification, roll number, weight,
length, average penetration, average tensile, and nominal
thickness. |
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